Projects

 

Vertical Continuous Casting Plant ( VCCP )

Change the way you cast - A break through in technology for strip casting of copper & copper base alloys.


vertical-continues-casting-plant For the first time in India, Kalpatech Engineers, backed up by over two decades of experience in the field of copper and copper alloys smelting / refining / melting and various types of casting such as conventional, down casting, semi continuous casting, and horizontal continuous casting plants, have successfully developed Copper Strip Casting up to 620 mm width with Vertical Continuous Casting Plant   ( VCCP ).

 

Despite the proven superiority by far of VCCP over HCCP, VCCP has thus far been successful only for rod castings. For strip castings, however, particularly for strips with larger widths, such as 400 to 620 mm. VCCP has always had a very major problem caused by the Surface Tension of the molten charge while being drawn upward through the die. This, more often than not, results in non-uniform width strips with voids and porosity. The problem is further aggravated due to the density difference between the molten charge and the solidified metal and the rather slow rate of cooling that conventionally designed heat exchangers accord to the molten metal for solidifying in the die. M/s. Kalpatech Engineers have successfully dealt with the above & developed VCCP for casting of OFHC copper & copper base alloys. This casting is also very successful in casting of Zinc & Zinc based alloys & Aluminum & Aluminum based alloys  non-ferrous products Read More


 

Wire flattening Plant for Nichrome ribbons

We undertake turnkey projects for the production of various Nichrome ribbons such as N 80 / N 60 / N 40 / LT 125 / D 135 and CuNi 44 etc.

wire-flattening-plant We design and manufacture (as per the customer requirements) complete plant for the production of above ribbons. We also erect, commission the plant and transfer the technology and extend all the technical support required during production. non-ferrous products Read More

 

Horizontal casting plant

 

Horizontal-casting-machine The use of horizontal casting for rod and tube casting of different alloys has reduced to great extent. However we supply the HCCP for wider width strips in different copper alloys for specific requirements where strip casting through VCCP is critical. We build continuous casting plants as per customer requirements. We believe in getting involved with our customers, understanding their requirements, sharing our knowledge and experience and offering robust and reliable cost-effective solutions. The plants we have developed are operating successfully.

 

 

DC Caster

 

DC-caster-kalpatech-engineering-nashik-indiaWe are counted amongst the prominent names in the industry, offering highly durable range of DC Caster that is delivered in standard sizes and dimensions. They are quality assured and have smooth finishing standards. Our entire product range is corrosion resistant in nature and is used in varied industrial and commercial applications.